Barbell Rescue Product Design and Development

Innovative Product Idea – Barbell Rescue

We are excited to announce the launch of Barbell Rescue, a cylindrical, barbell cleaning brush that effortlessly scrubs chalk off of barbells and other weight lifting equipment. This innovative product idea was brought to Pillar by Kim, a veteran and operating room nurse from Alaska. After serving in the military and becoming a Cross Fit athlete, Kim came up with a better solution for the cumbersome task of cleaning a round rod with a flat brush. The new design, with a spring loaded clamp and contoured shape, fits onto multiple sizes of barbells, hangs onto the bar if let

Pillar design visits client Glass Expanse production facility in Texas

On-Site Product Development with Glass Expanse

This month, Pillar visited Glass Expanse, a long term client who is located between Austin and Dallas in Temple, Texas. Glass Expanse is a high end, sliding door and window maker that produces products with the least obstructed view on the market. We have been working with Glass Expanse for six years now and it has been an absolutely amazing journey to see this small company grow to the height that it is at today. When they first brought the Pillar team on as a product development specialist, Glass Expanse was a very small group of innovative and knowledgeable individuals. To

3Dio Omni Binaural Microphone Product in Use

3Dio – Omni Binaural Microphone

The 3Dio Omni binaural microphone is specifically designed to provide professional binaural audio for Virtual Reality & 360º camera applications. Binaural recording allows audio to be captured in the same way the human ear hears sound. This produces the most natural sounding audio that creates three-dimensional sound, transporting the user to the recording site. Pillar assisted 3Dio through their product development journey, reverse engineering the complex 3D ear models for both the 2 and 4-position binaural microphone systems and developing the housing with methodically laid out user controls and inputs. In response to higher demand, Pillar also helped scale up their

Back View of XOOT Professional and Ergonomic Drawing Stand Product Prototype

XOOT – Professional and Ergonomic Drawing Stand

Entering the final stages of testing, XOOT, a professional drawing stand for large tablets and monitors, is preparing to launch later this year. The XOOT system provides effortless monitor adjustment to seamlessly switch between viewing and drawing positions, providing a more ergonomic experience for tablet users. Pillar has assisted XOOT through the product development process from the industrial design to the engineering and CAD modeling process. We can’t wait for the first units to make their way into the market.

Glass Expanse on CashPad!

The Pillar Product Design team worked with Glass Expanse to develop this amazing moving panel door system. This a clip of Jordan and Jojo of CNCBC show CashPad! showing the system in action in one of container homes that they just completed. Check it out! https://www.linkedin.com/posts/glassexpanse_cashpad-glassexpanse-activity-6562329714017521666-yMZn

Ceres Breast Milk Chiller Product in Use

Ceres Chill Indiegogo Launch

We are excited to announce the launch of the Ceres Chill Breast Milk Chiller on Indiegogo today! It has been a pleasure working with Lisa to help design and engineer an innovative product that prioritizes nursing mothers in a beautiful and elegant way. Check out the campaign to learn more and contribute. We can't wait to see this product make it to market in the upcoming months! Visit the campaign: https://www.indiegogo.com/projects/ceres-chill-the-world-s-first-breastmilk-chiller#/ Visit the website: https://www.cereschill.com

Digital Human Models for Ergonomic Product Design Process

Ergonomic Optimization

Human factors and ergonomics focus on the body's relation to products, environments and processes to improve efficiency and comfort for the user. Human Scale is a collection of data that outlines the dimensions of the body and its movement in relation to space. At Pillar, we use this information to determine head sizes while designing helmets and goggles, grip diameters for hand tools, as well as locations for control panels so that users of all abilities and sizes have equal access. We use digital human models in our Solidworks CAD models to help validate dimensions before products are brought into